Custom Built PDUs & Power Rails

Designed and Built to Your Exact Requirements

When standard configurations won’t do, SECAP provides fully custom built rack power rails / PDUs tailored to your exact electrical, physical and operational requirements.
Whether you need a unique socket layout, specialised connectors, custom length, individual circuit protection, or a specific mounting style, we engineer solutions that fit your application perfectly.

We offer both small-batch custom builds and high-volume production, with manufacturing capabilities in Australia and overseas.

This gives you flexibility, competitive lead times, and the confidence that every unit is built to high, consistent quality standards.

Why Choose a Custom Power Rail / PDU?

Customisation provides absolute control over how power is delivered to your rack environment.

Typical reasons customers choose a bespoke design include:

Non-standard socket combinations
Mix Australian outlets, IEC C13, C19, locking variants, 3-phase connectors, or specialty outlets.
Custom lengths or form factors
Build exactly to your rack height, cable-side clearance, or mounting constraints, vertical 0U, horizontal 1U/2U, or made-to-fit profiles.
Circuit protection options
Individual breakers per segment, thermal overload, surge, high-current variants, or upstream protection compatibility.
Specialised environments
Industrial, broadcast, medical, defence, edge sites, temporary infrastructure, and OEM equipment where an off-the-shelf PDU isn’t suitable.
Branding & identification
Laser-etched labels, asset coding, logo options, outlet numbering, or colour-coding for on-site clarity.

Flexible Manufacturing for Small Batch or Large Volume

Whether you need 5 units for a prototype environment or 500+ units for a national rollout, we support a range of production scales.

Small Batch Custom Builds

Perfect for tailored solutions, proof-of-concepts, specialty racks, or unique layouts required by integrators, installers or equipment manufacturers.

Larger-Volume Production

When you standardise a custom design for ongoing deployment, we can manufacture efficiently at scale through our Australian or overseas facilities.

Common Custom Features

Most custom PDUs combine several of the following options:

Australian SAA GPO outlets, IEC C13 / IEC C19, IEC LOCK, IEC LOCK CX 4-in-1 locking outlets
10A / 15A / 20A / 32A single-phase
10A / 15A / 20A / 32A / 63A / 125A 3-phase inputs
Hardwired tails or plug-in options
Segment metering, local displays, or unit-level network monitoring
Individual outlet switching
Surge / RCD / MCB protection options
Heavy-duty aluminium chassis with custom lengths
Vertical 0U, horizontal 1U/2U, or panel-mount formats
Custom cable entry orientation
Custom colour, ID plates, engraved labelling or silkscreen printing